Description
The compressor exhaust air contains water vapor, fine dust particles, corrosive particles, bacteria and very fine oil particles, which in combination leave sludge-like substances with acidic properties. Due to the high pressure, a layer of these materials forms inside the source and causes serious damage to compressed air equipment, pneumatic valves, jacks and other sensitive points of the devices. To solve this problem, you can prevent this problem by installing and recognizing micro-filters and replacing them in a timely manner.
The benefits of microfilters
– Compatibility with a variety of compressed air systems.
– Compatible with a variety of internal and external compressors.
– Compatible with compressor oils.
– Ease of installation and replacement.
– Ability to absorb particles up to 3 ppm.
– Longer life and less depreciation of the device
– Toleration of very high pressure by housings.
– In accordance with valid international standards
What are the features of microfilters?
- Made by the most reputable European and American manufacturers
- Compatibility with all gas and compressed air systems
- Compatible with a variety of internal and external compressors
- Compatible with a variety of compressor oils
- Ease of installation and replacement of components
- Filter elements with longer life
- In accordance with valid international standards
- The housing of the microfilter (housing) is all aluminum, which increases the life of the filter element and prevents rot and rust).
- Low weight microfilters that prevent pressure and heaviness on the tubes
- Ability to install filter elements with absorption coefficients ranging from 25microns to 1% microns
- Ability to install the indicator of the difference between inlet and outlet pressure
- Ability to install automatic solenoid valve to drain condensate and oil
- Economic efficiency with very low operating costs
- Safe removal of liquids such as water and oil, dust and airborne particles
- Increase filter service intervals and high quality compressed air
- Increase the useful life of the compressor
- Reduce repairs and increase productivity in devices and consumers
- Better working conditions and service
- Increasing product quality and not wasting compressed air
- Air compressor dehumidifier
The air compressor dehumidifier is an auxiliary tool that is placed on the air pump to prevent moisture and other particles from entering the pneumatic tool (such as pistols, nails, punches, etc.). In most industries, this effective auxiliary tool is not considered, and professors use pneumatic tools and equipment in the same old ways without knowing that improper use of equipment usually causes them long-term and short-term damage.
For example, if you use a dirty air compressor that contains moisture and dust to paint wood, you may encounter fine particles on the paint layer that will surely upset you and your customer.
Also, if you use tools such as nails or punches in the carpentry workshop, early failure of wind equipment will cause you material damage. Part of these problems is due to not using the air filter in the outlet of the air pump.
Usually, there are three main reasons for the entry of particles in the outlet path of the air pump. In this article, we will discuss the reasons for this problem and the benefits of using an air compressor dehumidifier.
Particulate matter:
As you know, the compressor directs the air into the tank using a cylinder and a piston, and the tank stores the required air at a set pressure due to its volume. If you are familiar with how the air pump works, you will notice that the air pump uses a filter at the air inlet of the cylinder to prevent dust and suspended particles from entering the tank.
As it can be guessed, due to technical reasons or production conditions, in most cases, this filter is not able to absorb all the suspended particles in the air and some of the suspended particles in the air easily enter the air compressor tank. Due to the fact that they do not have a mechanism inside the tank to collect and filter these particles, they will be able to easily be transferred to the outlet with the air outlet flow. Therefore, the most important reason for the penetration of dust into the tank is their passage through the air filter of the device.
humidity:
As described in previous posts, how to compress the air in the tank, the air flow is transferred to the cylinder of the device through a microfilter and from there is directed to the tank.
Air passes through the cylinder and absorbs the heat from the mechanical movement of the pistons and enters the tank. Due to the metal nature of the tank body, hot air reacts with the metal wall of the tank and turns into steam and water droplets. In this case, water particles accumulate in the bottom of the tank and are gradually transferred to the outside with air pressure.
Moisture causes a lot of damage to pneumatic devices and consumes its internal components very quickly. Also, if you are a woodworker, you know what a disaster the presence of water droplets on the paint will be in your work.
Tank rust and rot:
Drops caused by hot air entering the tank will cause the tank to rust and rot over time. These small pieces of iron, which are formed due to decay in the tank, are separated from the tank wall by high air pressure and enter the air outlet stream. It is possible to predict what damage the entry of fine iron particles into the system of pneumatic devices may cause.
Cylinder oil:
Once you look closely at the air compressor, you will notice that this device, like many mechanical devices, needs oil. In most of the air pumps available in the market, due to the low quality in construction, we see the penetration of oil into the tank.
Usually these oil droplets combine with the air in the tank, the dust inside the tank and the water droplets together to get a poor quality and dirty air out of the tank. Another reason that makes the air pump exhaust air dirty is the oil that penetrates into the tank due to the wear of the cylinder.
What is the effect of this moisture and dust on wind instruments?
We have mentioned above the factors that cause dirty air to escape from inside the air compressor, but it is better to explain a little more about the problems caused by this dirty air containing dust particles and moisture.
So we will deal with this issue in the form of a few more examples. Imagine you are applying a paint on wood with a pistol. In the early stages of painting, these materials and particles may not be visible in the early stages, but when you apply the final paint on wood, you will see that under the paint material There are sand and dirt, or bubbles in the paint that will overshadow the value of your work and the elegance of your performance.
These problems are usually due to the lack of an air filter in the air compressor outlet. You can prevent these problems by installing an air filter. A guide to working with an air punch and solving its problems
Another example:
According to the instructions of the manufacturers of pneumatic tools such as nails or punches, you should apply one or two drops of oil in the air inlet of the device before using these tools so that the piston moves smoothly inside the cylinder. Now imagine that a large amount of wet and dusty greasy particles penetrate the nail through the tank. Surely these materials will be silent killers for your equipment and your tools will be consumed and damaged sooner than their useful life.
Why use an air compressor microfilter?
There are usually many filters on the market to use in such cases. These filters are available in different sizes and functions in hardware stores. You can choose the filter you want based on your needs. For example, if you are only working in the field of painting, it is better to use a single-function air filter. This filter includes an air pressure regulator, a moisture and soil collection tank, and a display of the amount of air pressure. In addition to filtering out dirty air, you can adjust the pressure you need when exiting the hose.
One of the filters for jobs that use pneumatic devices such as pneumatic box wrenches is the twin filter. This filter consists of two parts, one part is related to the air filtration system and the other part is related to injecting oil into the exhaust air due to the combination. The oil with the air that will go to the wind instrument will reduce the wear and tear of the parts. The oil injection system is not suitable for paint workshops and will severely damage the paint. If you wish, you can use a twin filter, but do not add oil to the oil part.
Microfilter air compressor for pistols
Another filter that you can use is a small pistol filter. It is installed at the air inlet of the pistol and performs filtering operations there. However, we suggest that you use a large, single-function air filter for this purpose. Because these filters have a better mechanism for absorbing moisture and filtering the air.
The purpose of this article is to inform you about the control of the air pump outlet air and to know the destructive effects of humidity and dirty air of the air pump on your activities. If necessary, you can contact our consultants to make an informed choice.
Why use an air compressor microfilter?
There are usually many filters on the market to use in such cases. These filters are available in different sizes and functions in hardware stores. You can choose the filter you want based on your needs. For example, if you are only working in the field of painting, it is better to use a single-function air filter. This filter includes an air pressure regulator, a moisture and soil collection tank, and a display of the amount of air pressure. In addition to filtering out dirty air, you can adjust the pressure you need when exiting the hose.
One of the filters for jobs that use pneumatic devices such as pneumatic box wrenches is the twin filter. This filter consists of two parts, one part is related to the air filtration system and the other part is related to injecting oil into the exhaust air due to the combination. The oil with the air that will go to the wind instrument will reduce the wear and tear of the parts. The oil injection system is not suitable for paint workshops and will severely damage the paint. If you wish, you can use a twin filter, but do not add oil to the oil part.
Microfilter air compressor for pistols
Another filter that you can use is a small pistol filter. It is installed at the air inlet of the pistol and performs filtering operations there. However, we suggest that you use a large, single-function air filter for this purpose. Because these filters have a better mechanism for absorbing moisture and filtering the air.
The purpose of this article is to inform you about the control of the air pump outlet air and to know the destructive effects of humidity and dirty air of the air pump on your activities. If necessary, you can contact our consultants to make an informed choice….
Air Compressor Microfilter Selection Guide
One of the models is the pre-filter compressor microfilter, which can absorb particles up to 0.1 microns in size.
The Second Filter compressor microfilter is another model that you may come across when choosing a water pump microfilter. This model has the ability to absorb particles that are 0.01 microns. There are microfilters that can absorb particles that are 5 microns.
Many people who work in the food and packaging industries, when choosing an air pump microfilter, choose a type that can be used to filter hydrocarbons or activated carbon. When microfilters are used in these industries, they are regularly inspected for safety and replacement of elements and other microfilter parts. However, many of the microfilters used have a section that indicates when to replace the element. One of the important things to consider when choosing a microfilter is that it depends on the outlet air pressure and the size of the tank. , Select the appropriate microfilter. We will explain this better with an example:
Suppose you have a 1000 liter tank with an outlet pressure of 8 bar. If you choose a 500 liter microfilter, in addition to drastically reducing the air pressure at the outlet of the microfilter, the inner layers of the filter will be destroyed quickly. In addition to wasting time and money What you have done for the micro-filter will be very unfavorable air quality and will negatively affect the work of the whole system.
All models tested have the ability to filter large volumes of air. As a result, they can filter out various pollutants in the air.
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